Header Punches & Punch Pins

First Upset Punch Case for Multi-Station Screw Moulds

First upset punch case for screw multi-station cold heading. Jungu checks first-station load, punch support, holder fit, blank volume, and breakage pattern before quoting.

Shop-floor checkSend the first-station semi-formed blank. It shows whether the punch case is supporting the upset correctly.

What is First Upset Punch Case for Multi-Station Screw Moulds used for?

A first upset punch case supports the punch used in the early upsetting station of a multi-station screw mould. This station sets the material volume and head preform for later operations, so small support or alignment errors can become larger defects downstream. If the punch case allows tilt, the punch nose can break or the preform becomes off-center. If the blank volume is unstable, the punch case sees shock load that looks like a material problem but is actually a process issue. Jungu reviews the station layout, screw drawing, blank diameter and cut length, punch size, holder fit, support length, case bore, material and hardness route, and photos of broken punches, worn bores, off-center preforms, or short tool life before quoting.

Common sourcing use

First-stage screw upsetting where punch support, holder fit, blank volume, and station alignment determine downstream forming stability.

Technical Review Scope

What Jungu checks

  • Station layout, first upset position, punch size, support length, case bore, and holder fit
  • Screw drawing, blank diameter, cut length, material grade, hardness, and lubrication
  • Case material, heat treatment, clearance target, guide length, and assembly method
  • Failure mode: punch breakage, bore wear, off-center preform, head fold, fretting, or short case life

Why no standard price is shown

This is B2B custom tooling. A reliable quotation depends on drawing, material, size, tolerance, machine setup, annual quantity, and the mould-life issue the buyer wants to solve. Jungu quotes after technical review instead of showing a misleading fixed price.

Information Needed for Quotation

Station dataMachine model, first upset station, punch case drawing, holder size, and assembly photos.
Blank routeScrew drawing, blank diameter, cut length, material, hardness, and lubrication.
Support fitCase bore, punch diameter, clearance, guide length, heat treatment, and support shoulder.
Failure evidencePhotos of broken punch, worn bore, off-center preform, fold marks, or fretting.

Application and Buyer Fit

Typical applicationfirst-stage screw upsetting where punch support, holder fit, blank volume, and station alignment determine downstream forming stability
Buyer review focusfirst station load, punch case bore, holder fit, support length, blank volume, material hardness, and broken-punch evidence
Quotation basisdrawing, material, tolerance, machine model, quantity, and target tool life
Review outputa punch case route matched to early-stage upset load, punch support, holder interface, and screw preform accuracy

Inquiry Process

  1. Send drawings and application details.
  2. Jungu reviews manufacturability and tooling route.
  3. Engineering confirms material, tolerance, and mould-life target.
  4. Quotation and lead time are prepared after technical confirmation.

FAQ

Why does the first upset punch break early?

Common causes are punch tilt, insufficient support length, blank volume drift, holder looseness, or off-center station load.

Can Jungu copy the old case?

A sample helps, but station layout and punch data are needed because the old clearance may already be wrong.

Why does first-station error matter?

It changes material distribution for later stations, so downstream defects may start from this support problem.

Can this product be customized?

Yes. Jungu manufactures fastener mould tooling according to buyer drawings, samples, and machine requirements.

Need this tooling reviewed?

Send drawings, machine model, material, and current failure photos for review.

Send Technical Inquiry